SAE JA1011 Classical RCM Workspace

Design audit-ready maintenance strategies. Fully decompose asset functions, failure modes, effects (FMEA), and consequences using AI-assisted decision logic aligned to SAE JA1011 — then turn identified failure modes straight into PM tasks in IREAMS.

7
SAE JA1011 questions
4
Consequence categories
0
Re-keying: tasks write to PM
https://ireams.com/rcm
IREAMS RCM study — SAE JA1011 decision logic writing tasks into the PM programme
What this module gives youIREAMS
  • Functions & failuresFMEA
  • ConsequencesHidden · evident
  • Task selectionJA1011 logic
  • OutputPM programme

Intelligent RCM Implementation

Construct audit-ready, standardized maintenance regimes that eliminate failure modes permanently, aligned to international guidelines. FMEA and RCA stay authoritative for safety-critical cases — and IREAMS lets you layer PSC's SMEA (Success Mode & Effects Analysis) alongside them, ranking what works by SPN (Value × Sustainability × Monitorability) so proven good practice gets protected, not just failures eliminated.

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SAE JA1011/12 Aligned

Built to the classical standard. Works through the seven core questions — operational context, functions, failure modes, effects, consequences, and proactive task selection.

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AI-Assisted FMEA Suggestions

Accelerate study setups. Relantern AI reviews process conditions and drafts candidate functional failures from standard industrial templates — every suggestion is draft-and-approve, so nothing enters the study until you click Apply.

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Standard Consequence Logic

Categorize consequences objectively: Hidden vs. Evident safety, environmental, operational, or non-operational cost impacts.

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Auto-Generated PM Tasks

Close the loop from "what can fail" to "what we do about it." Selected RCM strategies auto-generate preventive tasks — with their frequencies — directly into the IREAMS maintenance schedule.

The RPN Governance Protocol

Every high-risk gravimetric failure mode utilizes our Risk Priority Number rules. High-risk deviations (RPN > 70) automatically escalate work requests to "Emergency" status, bypassing typical backlogs. Any cancellation of requests on Criticality A assets triggers a mandatory administrative "Gatekeeper Protocol" sign-off.

Intelligent Governance Rules

  • ✔️ Standard Locks: Closed RCM failure codes are locked. Modifications require formal Management of Change.
  • ✔️ Failure Coding: Technicians cannot mark a Criticality A WO complete without failure code entry.
  • ✔️ Audit Traceability: Append-only, tamper-evident audit logs track Who, What, and When for every edit.

Request Custom RCM Study Blueprint

Request a custom classical RCM benchmark session. Our senior reliability specialists will draft a preliminary FMEA worksheet for your compressor system or turbine unit, showing how IREAMS turns failure modes into an audit-ready, JA1011-aligned maintenance strategy.